Warehouse Design, Refurbishment & Mezzanine Specialists
Transform underused warehouse space, increase capacity and create an industrial workplace designed around your operations, people and future growth.
From complete warehouse refurbishment and industrial mezzanine floors to warehouse offices, racking, M&E, HVAC and space planning, TB Fit Out provides a fully managed design and build service from initial survey through to project handover.
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A well-planned industrial mezzanine includes precise load calculations, ensuring structural integrity for office use, heavy pallets, or racking systems. Factoring in dead loads, live loads, and weight distribution, these tailored solutions adhere to warehouse floor load capacities, safety standards, and building regulations. Investing in a professionally designed warehouse mezzanine not only enhances workflow but also increases your overall storage and operational capacity.
Our TB Fit Out warehouse refurbishment services look for long-term gains that transform your space for business growth and success. See our case studies for SES and Sylvania where mezzanine structures were added.
If you're upgrading an existing office environment alongside your warehouse works, explore our complete office refurbishment services.
Running out of warehouse space doesn't necessarily mean you need a bigger building.
A carefully planned warehouse refurbishment can unlock valuable capacity within your existing premises, improve operational flow and create the additional storage, production or office accommodation your business needs to grow.
TB Fit Out works with commercial occupiers, landlords and developers across the South East, delivering warehouse refurbishment, warehouse design and industrial mezzanine solutions tailored around the way each organisation operates.
Whether you're expanding production, increasing storage capacity, creating new warehouse offices, improving staff facilities or installing an industrial mezzanine floor, we look at your building as a whole.
Our approach combines warehouse space planning, design and build, construction, mechanical and electrical services and project management to create practical environments that work harder for your business.
With over 25 years of commercial fit out and refurbishment experience, our team can manage your project from initial appraisal and design through to installation, completion and handover.
Before investing in additional premises, find out whether your existing warehouse could work harder for you.
Our initial consultation allows us to understand your operational requirements, identify constraints and explore opportunities within your existing building.
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Whether the answer is a mezzanine floor, improved racking, additional offices, a revised warehouse layout or a wider refurbishment programme, we'll help you understand the options available before you commit.
Practical advice. Commercial thinking. Solutions designed around your business.
Industrial environments require more than good design. They need to work operationally, meet compliance requirements and accommodate the realities of a working warehouse.
Our integrated design and build approach gives you one experienced team responsible for coordinating the project from concept through to completion.
When floor space is at a premium, sometimes the answer is to look up.
An industrial mezzanine floor can significantly increase the usable area within an existing warehouse without the cost, upheaval and operational disruption associated with relocating to larger premises.
Mezzanines can provide valuable additional space for:
Every mezzanine needs to be designed around its intended use.
Our approach considers loading requirements, dead and live loads, weight distribution, existing floor capacity, access, fire protection and relevant Building Regulations to create a mezzanine solution appropriate for your operational requirements.
The result isn't simply more floor space. It's more usable capacity from the building you already occupy.
Our Newhaven office build and mezzanine floor transformation for Sylvania Group demonstrates how underused warehouse space can be transformed into valuable workplace accommodation while supporting wider business growth.
Before adding space, it makes sense to understand how effectively your existing space is being used.
Our warehouse space planning process considers your building alongside the movement of people, products and processes through it.
That can include:
Using workplace and warehouse design tools including CAD and visual concepts where appropriate, we can help you understand how different configurations could improve the use of your existing premises.
The objective is straightforward: reduce wasted space, improve workflow and create an environment capable of supporting the next stage of your business.
Warehouse environments don't have to choose between practical industrial space and high-quality office accommodation.
We design and build warehouse offices that integrate with the wider operational environment while providing comfortable, professional spaces for the people working within them.
Depending on your requirements, your warehouse refurbishment could incorporate:
Office accommodation can be created at ground level or incorporated onto an industrial mezzanine, helping protect valuable warehouse floor space.
The result is a workplace where office and operational teams can function effectively within one carefully considered environment.
Good warehouse design isn't only about creating more space. It's about creating the right spaces in the right places.
Glass, solid and acoustic partitioning can be used to separate office, meeting, production, storage and collaborative areas while maintaining appropriate visibility and communication between teams.
Moveable walls and flexible partitioning can also allow spaces to adapt as requirements change.
Where noise transfer is an issue, acoustic solutions can help create quieter environments for meetings, focused work and office-based teams without disconnecting them from wider operations.
Better zoning. Better communication. Better use of space.
Storage capacity has a direct impact on warehouse efficiency.
As part of a wider warehouse refurbishment, we can help incorporate pallet racking, cantilever racking, fitted shelving and other storage solutions into the overall space plan.
Rather than treating storage as an isolated installation, we consider how it interacts with:
This creates a warehouse environment where storage supports the operation rather than restricting it.
Suspended ceilings can form an important part of both warehouse office environments and mezzanine installations.
Depending on the design and compliance requirements, solutions can include mineral ceiling tiles, metal tiles and decorative panel systems.
Ceiling systems can help create a professional finish within warehouse offices while accommodating lighting, ventilation and other building services. Where required, appropriate systems can also contribute to the fire protection strategy associated with mezzanine installations.
We integrate ceiling design with the wider refurbishment so office, industrial and operational areas feel considered as one complete project.
Industrial floors need to withstand considerably more than the average workplace.
Warehouse floor coatings can provide a durable, hard-wearing finish designed for demanding operational environments while improving the overall appearance and organisation of the space.
Solutions can incorporate:
Floor finishes can therefore contribute to safety, organisation and brand presentation as well as protecting the underlying surface.
As warehouse operations evolve, the building services supporting them may need to evolve too.
Our warehouse refurbishment projects can incorporate mechanical and electrical works including:
An initial warehouse survey can help identify whether existing systems remain appropriate for current and future operational requirements and highlight areas where upgrades may improve efficiency, comfort or capacity.
For warehouse offices, meeting rooms and staff facilities in particular, appropriate heating, ventilation and cooling can have a significant impact on comfort and employee experience.
Complex warehouse projects can involve designers, contractors, structural requirements, building services and multiple specialist trades.
TB Fit Out brings those elements together.
Our warehouse design and build service provides a coordinated route from initial appraisal through to completed project.
We assess your existing warehouse, operational requirements, available space and project objectives.
We develop layouts and solutions around workflow, capacity, people, storage and future growth.
A structured programme coordinates contractors, installations, sequencing, compliance considerations and communication throughout delivery.
Our team coordinates the refurbishment works, finishes and specialist installations through to completion and handover.
One project. One coordinated team. One point of responsibility.
Our fully managed warehouse refurbishment and industrial fit out services can include:
When operations begin to outgrow a building, moving isn't necessarily the only answer.
A strategic warehouse refurbishment can potentially help you:
An industrial mezzanine can be particularly valuable where a warehouse has unused vertical volume.
Before committing to the cost and upheaval of relocation, understanding what can be achieved within your current premises could reveal considerably more potential than expected.
We understand that stopping operations isn't an option for many warehouses, production facilities and distribution businesses.
That's why refurbishment and mezzanine projects are planned around the operational requirements of your business wherever possible.
Depending on the project, this may involve phased works, carefully controlled working zones, coordination around production or dispatch schedules and sequencing installations to maintain access to critical areas.
A dedicated project manager provides clear communication throughout the programme, coordinating activities and helping your teams understand what is happening and when.
Where practical, this allows refurbishment works to progress while your business continues operating.
The aim is to transform your environment without unnecessarily interrupting the operation that depends on it.
TB Fit Out delivered a significant office build and mezzanine transformation for Sylvania Group in Newhaven, creating a new workplace within the client's wider warehouse environment.
The project demonstrates how an industrial mezzanine can unlock underused warehouse volume and provide valuable additional accommodation without requiring a move to larger premises.
The completed environment created a productive, professional workplace designed around the client's operational requirements, with the client's Warehouse & Distribution Manager praising the team's professionalism, project management and ability to translate their vision into a functional finished environment.
Explore our Newhaven office build and mezzanine floor refurbishment project
https://www.trevorblake.co.uk/case-studies/newhaven-office-build-and-mezzanine-floor-refurbishment/
For BSRIA in Bracknell, TB Fit Out helped transform existing industrial test-lab and warehouse environments through practical warehouse design, floor painting, graphics and bespoke signage.
The project improved wayfinding and organisation while bringing the client's brand into the operational environment, demonstrating how warehouse refurbishment can improve appearance and functionality without requiring wholesale redevelopment.
Explore our BSRIA warehouse design and branding project
https://www.trevorblake.co.uk/case-studies/bsria-bracknell-a-fresh-look-through-branding-and-design/
TB Fit Out was appointed to design and fit out new premises incorporating a two-storey office and warehouse environment in Chessington.
The project combined contemporary workplace accommodation with practical warehouse facilities, including storage rooms, workshops and communications space, demonstrating our ability to consider office and industrial requirements as part of one coordinated project.
View our Chessington office and warehouse fit out project
https://www.trevorblake.co.uk/case-studies/james-and-taylor-chessington-surrey/
“In the 10 years that we’ve worked with Trevor Blake Fit Out we’ve amassed a multitude of projects at our current and previous premises, encompassing: a full office fit out, alterations to our current partitioning, dilapidation of our previous premises and electrical works which included lighting alterations. They have also supplied us with collaborative furniture and monitor arms with cable management to all of our existing work stations which allowed more of a clean desk policy. Their help enabled us to create flexible zones that enhanced our work flow processes and made our working areas places that our staff could thrive within, where they can work in a way that suits them and a space where they can be comfortable and productive within. Choosing to work with TB Fit Out is always an easy choice with their expertise, professionalism and guided solutions to make our workspaces the best it can be for everyone within it and whom we welcome into it.”
Mick Ridgway, First Central
“We used Trevor Blake Fit Out to help Creative reconfigure our workplace to provide a COVID safe environment in anticipation of staff returning to the office from mid 2021, as well to refresh the appearance of such space given a rebranding exercise that had been completed by the business in 2020. Throughout the scoping and quotation process the liaison with Trevor Blake Fit Out was just as we needed, with options and recommendations fully explained to us, and the quality of the work completed by the team was first class, meaning that we now have a workplace that staff are pleased to return to, and take pride in working within, and which is fully enabled to allow Creative to operate effectively as we hopefully move to a post-pandemic operational model. We have used Trevor Blake Fit Out on many occasions in the past, and would be expecting to use them again in the future.” Neil Gough, Operations Director, Creative
Neil Gough, Creative
“Having recently used Trevor Blake as the fit out contractor for our new offices, I would have no hesitation in recommending them. Right from the tendering stage through to practical completion they were proactive and professional in their approach, keeping to project time scales and budget. The site team were also a pleasure to deal with, any issues or problems encountered were dealt with swiftly and professionally.”
Ian Coulman, Accord CAD Services
"We commend the TB Fit Out team on their professional attitude, eye for detail, and working to agreed time-scales"
Titan Travel UK
“I just wanted to thank you personally as well for the great work that you and your teams deliver for the College. The standard of work is outstanding! Thank you so much.”
Maria Vetrone, Nescot College
"I just wanted to write to thank you for all of the hard work that you and your teams have put in this summer on Ducks and Verites. Once again you were on time and produced a high quality finish in both houses and undertook additional work as the project went along. Your site agents were excellent and Leon in particular has received a huge amount of praise from the Verites house team and adjacent Gownboys housemaster. The projects both look amazing and I feel certain that the pupils will be very pleased with their new spaces."
Estate Bursar, Charterhouse
The cost of an industrial mezzanine floor depends on several factors, including its size, intended use, loading requirements, fire protection, access staircases, and whether additional works such as warehouse offices, suspended ceilings, lighting or HVAC installations are required. Following a warehouse survey, a tailored proposal can be produced based on your operational requirements and future growth plans.
For many businesses, yes. An industrial mezzanine floor can significantly increase usable floor space without the expense and disruption of relocating to larger premises. By making better use of your existing warehouse, businesses can create additional storage, production or office accommodation while remaining operational throughout much of the project.
Industrial mezzanine floors are highly versatile and can be designed for:
Each mezzanine is designed around your operational workflow and business objectives.
Yes. One of the most popular warehouse refurbishment solutions is converting a mezzanine into modern office accommodation. This can include offices, meeting rooms, breakout areas, kitchens, washrooms and collaborative workspaces, allowing businesses to maximise existing warehouse space without reducing valuable operational floor area.
Project timescales vary depending on the size and complexity of the installation. Smaller mezzanine projects may take only a few weeks, while larger warehouse refurbishments incorporating office fit outs, suspended ceilings, mechanical and electrical installations and fire protection may take several months. A detailed project programme is prepared before work begins.
In many cases, yes. Warehouse refurbishments and mezzanine installations can often be completed in carefully planned phases to minimise disruption to daily operations. Working around production schedules and warehouse activities helps maintain business continuity while refurbishment works progress.
Yes. Industrial mezzanine floors generally require Building Regulations approval to ensure compliance with structural, fire safety and accessibility standards. Factors such as loading calculations, means of escape, fire protection and staircase design are all considered during the design process. A professional design and build contractor will manage these requirements on your behalf.
Every mezzanine floor is structurally engineered according to its intended use. Load calculations consider dead loads, live loads, point loads and future operational requirements, ensuring the structure safely accommodates storage, racking, office furniture, machinery or personnel while complying with relevant standards.
Yes. A complete warehouse design and build service typically includes warehouse space planning, workflow analysis, mezzanine floor design, office layouts, racking solutions, partitioning, suspended ceilings, mechanical and electrical services, HVAC systems and project management from concept through to completion.
Warehouse mezzanine floors are suitable for a wide range of sectors, including:
They provide flexible expansion space that can adapt as businesses grow.
A professionally designed mezzanine floor can increase the functionality and flexibility of a warehouse by creating additional usable space without extending the building footprint. It can improve operational efficiency, support business growth and make commercial premises more attractive to future occupiers or investors.
A design and build contractor manages every stage of the project, from the initial warehouse survey and space planning through to structural design, Building Regulations compliance, installation, office fit out and final handover. Having a single point of responsibility helps streamline communication, maintain programme certainty and ensure all elements of the refurbishment work together seamlessly.
Before investing in larger premises, find out what your existing warehouse could become.
Whether you need a complete warehouse refurbishment, industrial mezzanine floor, warehouse office, warehouse fit out or design and build solution, TB Fit Out can help you explore the options and develop a solution around your operational and commercial objectives.
Call 01293 775509 or email sales@tbfitout.co.uk to discuss your project and arrange an initial consultation.
Transform the space you have. Create capacity for what's next.
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